Product Description
Product Description
What We Do?
Introducing Precision CNC Machining Parts, where CHINAMFG meets precision, utilizing a diverse palette of materials, each thoughtfully refined and meticulously treated to achieve unparalleled quality:
Discover a Stunning Array of Aluminum Varieties: Including 2571, 5083, 6061, 6063, 7075, and many other options tailored to meet your specific requirements.
Elevate Your Products with Premium Surface Treatments: Choices include Oxidation, Electrophoresis, Electroplating, Sandblasting, Painting, Hard Anodizing, Heat Treatment, and beyond, to best enhance your components.
Broaden Your Horizons with Our Exceptional Range of Stainless Steel, Steel, and Titanium Alloy Selections: Experience the Supreme Quality of Stainless Steel Options: From SUS303, SUS304, SUS321, SS316, SS316L, SUS345, SUS440C, 4Cr13, 9Cr18, and more.
Immerse Yourself in a Diverse Steel Collection: Including options like 1214L, 1215, 1045, 4140, SCM440, 40CrMo, Cr12MoV, SKD11, 16MnCr5, 20CrMnTi, 65Mn, 9Cr18MoV, and an expansive selection to suit your needs.
Premium Titanium Alloys: Discover the Finest with TA1, TA2/GR2, TA4/GR5, TC4, TC16, TC18, TC21, TC22, TC26, TC118B, and an impressive variety of others.
Choose from Our Premium Surface Treatments: Options include Electroplating, Galvanizing, Spraying, Oxidation, Polishing, Spray Grinding, Passivation, Heat Treatment, Pickling, Shot Peening, DLC Coating, and more.
Explore Our Range of Brass and Copper Options: Featuring HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, C11000, C12000, C22000, C26000, C28000, C36000, and other versatile materials.
Perfect Your Products with Our Surface Refinement Techniques: Choose from Electroplating, Tin Plating, Spraying, Oxidation, Polishing, Spray Grinding, Heat Treatment, Pickling, Shot Peening, and more.
Uncover Our Extensive Plastics Selection: Featuring materials like Acetal, POM, PA, Nylon, PC, PMMA, PVC, PU, Acrylic, ABS, PTFE, PEEK, and a comprehensive range of others to meet diverse needs.
Revolutionary Surface Treatments to Enhance Your Products: From Spraying and Sandblasting to Ion Implantation and Thermal Transfer Printing, unlock the potential for creativity and innovation.
CNC Milling Processing
Experience the Pinnacle of Precision with Our CNC Milling Services: Delivering complex and precise parts crafted from metals, plastics, and composites with unrivaled accuracy.
Versatile Machinery Axis Options: Available in 3, 4, and 5 axes to provide extensive versatility and precision for your projects.
Achieve Unmatched Precision Tolerance: Ensuring a precision tolerance of +/- 0.01mm as a standard for quality assurance.
For Those Critical Sections: Delivering outstanding precision of +/- 0.005mm, ensuring CHINAMFG in special areas.
Exquisite Surface Smoothness: Offering a refined finish with surface smoothness ranging from Ra 0.1~3.2, ensuring aesthetic and functional superiority.
Robust Production Capacity: Capable of manufacturing up to 20,000 pieces monthly, effectively meeting your production demands.
CNC Turning Processing
Discover Exceptional Precision with Our CNC Turning Services: Masterfully crafting parts from a diverse range of metals, plastics, and composites with unmatched accuracy.
Explore Our Machinery Options Available: Utilize Advanced CNC Lathe, Turning and Milling Compound Machines, and Walking Machines for superior performance and results.
Ensure Precision With Our Tolerance Standards: Maintaining a precision tolerance of +/- 0.01mm to guarantee excellence.
For Special Areas: Unleash the pinnacle of precision with our advanced technology, achieving an extraordinary accuracy of +/- 0.005mm for those all-important, critical components.
Surface Smoothness: Experience the luxury of a flawless finish, with our cutting-edge processes delivering a pristine surface smoothness that ranges from an impeccable Ra 0.1 to a sleek Ra 3.2.
Production Capacity: Empower your projects with our robust production capabilities, confidently delivering up to 20,000 meticulously crafted pieces each month to meet your exacting demands.
Our factory
Details Images
| Production Process | Milling, Turning, Grinding, Wire EDM, Rapid Prototyping, Drilling, Laser Machining, Welding etc |
| Service | Mechanical Design, Customized OEM |
| Inspection Tools | Coordinate Measuring Machine/HRC Hardness Tester/HV Hardness Tester/Altimeter/Material Tester/Digital Micrometer/Inner Micrometer/Dial/Electronic Digital Display Caliper/Precision Level 2 Detector/Class 00 Marble Platform/Gauge/etc. |
Why choose us
1. Discover the unrivaled advantage of partnering with a team that boasts an extraordinary blend of seasoned professionals, each contributing a treasure trove of knowledge and expertise. This ensures that every project we embark on, no matter the complexity, reflects unparalleled precision and outstanding excellence.
2. Possessing a mastery in export proficiency, especially in the realms of mechanical machining and design, we serve a distinguished global clientele with pride. Our relentless dedication to delivering superior quality is matched by our ability to offer groundbreaking solutions that redefine what’s possible in the industry.
3. Our extensive product range is a living testament to our innovative prowess, featuring an exceptionally robust integrated supplier chain tailored for industry automation. We provide all-encompassing solutions that address a vast array of requirements, ensuring our clients CHINAMFG and achieve remarkable success.
4. At HangZhou Aitemoss Intelligent Technology Co., Ltd, we don’t just make a promise about quality assurance; we guarantee it. Each product we create is meticulously crafted to not only meet but surpass the highest industry standards and customer expectations, showcasing our unwavering commitment to excellence.
5. Our commitment to exceptional service shines through in our prompt and efficient responses to all inquiries. We ensure your questions and concerns are handled with the urgency and meticulous care they deserve, guaranteeing a seamless and gratifying customer journey with us.
Product Packaging
FAQ
1.How long and how can I get quotation from your company?
We will reply you in 2 hours if getting detailed information during working days.
In order to quote you as soon as possible, please provide us the following information together with your inquiry.
1). Detailed drawings (CAD/PDF/DWG/IGS/STEP/JPG)
2). Materials required
3). Surface treatment
4). Quantity (per order/per month/annual)
5). Any special demands or requirements, such as packing, labels,delivery,etc.
2.Can I get samples for testing?
We can offer free samples for small parts, but for big and high-value products, samples will be charged.
3.How about the payment terms?
For new customers, we prefer to use T/T in advance. We can accept L/C, D/P for old customers.
4.If I need urgent delivery, can you help?
Of course! “Customer first” is our company philosophy. You need to tell us the delivery time when placing the order,
and we will do our best to adjust the production schedule.
5.How about the transportation?
You can choose any mode of transportation you need, sea delivery, air delivery or express delivery.
6.How about the quality guarantee?
We will make 100% inspection before packing and delivery and make sure the products 100% meet your requirements . If there is any problems during using, please tell us anytime, we will reply you in time.
7.Can we CHINAMFG NDA?
Sure. We never divulge any customer’s information to anyone else.
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What factors influence the design and tooling of injection molded parts for specific applications?
Several factors play a crucial role in influencing the design and tooling of injection molded parts for specific applications. The following are key factors that need to be considered:
1. Functionality and Performance Requirements:
The intended functionality and performance requirements of the part heavily influence its design and tooling. Factors such as strength, durability, dimensional accuracy, chemical resistance, and temperature resistance are essential considerations. The part’s design must be optimized to meet these requirements while ensuring proper functionality and performance in its intended application.
2. Material Selection:
The choice of material for injection molding depends on the specific application and its requirements. Different materials have varying properties, such as strength, flexibility, heat resistance, chemical resistance, and electrical conductivity. The material selection influences the design and tooling considerations, as the part’s geometry and structure must be compatible with the selected material’s properties.
3. Part Complexity and Geometry:
The complexity and geometry of the part significantly impact its design and tooling. Complex parts with intricate features, undercuts, thin walls, or varying thicknesses may require specialized tooling and mold designs. The part’s geometry must be carefully considered to ensure proper mold filling, cooling, ejection, and dimensional stability during the injection molding process.
4. Manufacturing Cost and Efficiency:
The design and tooling of injection molded parts are also influenced by manufacturing cost and efficiency considerations. Design features that reduce material usage, minimize cycle time, and optimize the use of the injection molding machine can help lower production costs. Efficient tooling designs, such as multi-cavity molds or family molds, can increase productivity and reduce per-part costs.
5. Moldability and Mold Design:
The moldability of the part, including factors like draft angles, wall thickness, and gate location, affects the mold design. The part should be designed to facilitate proper flow of molten plastic during injection, ensure uniform cooling, and allow for easy part ejection. The tooling design, such as the number of cavities, gate design, and cooling system, is influenced by the part’s moldability requirements.
6. Regulatory and Industry Standards:
Specific applications, especially in industries like automotive, aerospace, and medical, may have regulatory and industry standards that influence the design and tooling considerations. Compliance with these standards regarding materials, dimensions, safety, and performance requirements is essential and may impact the design choices and tooling specifications.
7. Assembly and Integration:
If the injection molded part needs to be assembled or integrated with other components or systems, the design and tooling must consider the assembly process and requirements. Features such as snap fits, interlocking mechanisms, or specific mating surfacescan be incorporated into the part’s design to facilitate efficient assembly and integration.
8. Aesthetics and Branding:
In consumer products and certain industries, the aesthetic appearance and branding of the part may be crucial. Design considerations such as surface finish, texture, color, and the inclusion of logos or branding elements may be important factors that influence the design and tooling decisions.
Overall, the design and tooling of injection molded parts for specific applications are influenced by a combination of functional requirements, material considerations, part complexity, manufacturing cost and efficiency, moldability, regulatory standards, assembly requirements, and aesthetic factors. It is essential to carefully consider these factors to achieve optimal part design and successful injection molding production.
Can you describe the various post-molding processes, such as assembly or secondary operations, for injection molded parts?
Post-molding processes play a crucial role in the production of injection molded parts. These processes include assembly and secondary operations that are performed after the initial molding stage. Here’s a detailed explanation of the various post-molding processes for injection molded parts:
1. Assembly:
Assembly involves joining multiple injection molded parts together to create a finished product or sub-assembly. The assembly process can include various techniques such as mechanical fastening (screws, clips, or snaps), adhesive bonding, ultrasonic welding, heat staking, or solvent welding. Assembly ensures that the individual molded parts are securely combined to achieve the desired functionality and structural integrity of the final product.
2. Surface Finishing:
Surface finishing processes are performed to enhance the appearance, texture, and functionality of injection molded parts. Common surface finishing techniques include painting, printing (such as pad printing or screen printing), hot stamping, laser etching, or applying specialized coatings. These processes can add decorative features, branding elements, or improve the surface properties of the parts, such as scratch resistance or UV protection.
3. Machining or Trimming:
In some cases, injection molded parts may require additional machining or trimming to achieve the desired final dimensions or remove excess material. This can involve processes such as CNC milling, drilling, reaming, or turning. Machining or trimming is often necessary when tight tolerances, specific geometries, or critical functional features cannot be achieved solely through the injection molding process.
4. Welding or Joining:
Welding or joining processes are used to fuse or bond injection molded parts together. Common welding techniques for plastic parts include ultrasonic welding, hot plate welding, vibration welding, or laser welding. These processes create strong and reliable joints between the molded parts, ensuring structural integrity and functionality in the final product.
5. Insertion of Inserts:
Insertion involves placing metal or plastic inserts into the mold cavity before the injection molding process. These inserts can provide additional strength, reinforce threaded connections, or serve as mounting points for other components. Inserts can be placed manually or using automated equipment, and they become permanently embedded in the molded parts during the molding process.
6. Overmolding or Two-Shot Molding:
Overmolding or two-shot molding processes allow for the creation of injection molded parts with multiple layers or materials. In overmolding, a second material is molded over a pre-existing substrate, providing enhanced functionality, aesthetics, or grip. Two-shot molding involves injecting two different materials into different sections of the mold to create a single part with multiple colors or materials. These processes enable the integration of multiple materials or components into a single injection molded part.
7. Deflashing or Deburring:
Deflashing or deburring processes involve removing excess flash or burrs that may be present on the molded parts after the injection molding process. Flash refers to the excess material that extends beyond the parting line of the mold, while burrs are small protrusions or rough edges caused by the mold features. Deflashing or deburring ensures that the molded parts have smooth edges and surfaces, improving their appearance, functionality, and safety.
8. Inspection and Quality Control:
Inspection and quality control processes are performed to ensure that the injection molded parts meet the required specifications and quality standards. This can involve visual inspection, dimensional measurement, functional testing, or other specialized testing methods. Inspection and quality control processes help identify any defects, inconsistencies, or deviations that may require rework or rejection of the parts, ensuring that only high-quality parts are used in the final product or assembly.
9. Packaging and Labeling:
Once the post-molding processes are complete, the injection molded parts are typically packaged and labeled for storage, transportation, or distribution. Packaging can include individual part packaging, bulk packaging, or custom packaging based on specific requirements. Labeling may involve adding product identification, barcodes, or instructions for proper handling or usage.
These post-molding processes are vital in achieving the desired functionality, appearance, and quality of injection molded parts. They enable the integration of multiple components, surface finishing, dimensional accuracy, and assembly of the final products or sub-assemblies.
What industries and applications commonly utilize injection molded parts?
Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:
1. Automotive Industry:
The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.
2. Consumer Electronics:
Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.
3. Medical and Healthcare:
The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.
4. Packaging and Containers:
Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.
5. Aerospace and Defense:
The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.
6. Industrial Equipment:
Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.
7. Furniture and Appliances:
The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.
8. Toys and Recreational Products:
Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.
9. Electrical and Electronics:
Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.
10. Plumbing and Pipe Fittings:
The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.
In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.
<img src="https://img.hzpt.com/img/Injectionmoldedparts/Injectionmoldedparts-L1.webp" alt="China high quality Bespoke Metal Production for Tailored Aluminum CNC Components and Injection Molded Parts “><img src="https://img.hzpt.com/img/Injectionmoldedparts/Injectionmoldedparts-L2.webp" alt="China high quality Bespoke Metal Production for Tailored Aluminum CNC Components and Injection Molded Parts “>
editor by Dream 2024-10-08