China Standard Professional High Precision Intelligent PC Cover Product Housing Case Molded Injection Custom ABS CHINAMFG

Product Description

Product Description

Professional High Precision Intelligent Pc Cover Product Housing Case Molded Injection Custom Abs Plastic Parts

Manufacturer HangZhou Precise
Processing CNC turning, CNC milling, Drilling, Grinding, Spinning, Wire-EDM Cutting, Stamping, Laser Cutting, Bending, Die Casting, Extrusion, Injection Molding
Materials Aluminum, Stainless steel, Steel, Brass, Bronze, Copper, Plastic etc
Surface Treatment Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickel/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc.
Tolerance ±0.002 ~ ±0.005mm
Equipment 3/4/5 Axis Center Machining
Our Service OEM & ODM

Detailed Photos

What does HangZhou Precise do?
After 15 years of hard work, HangZhou Precise Trading Co., Ltd is a professional manufacturer engaged in the research, development, production, sale and service of CNC machining service.

Following is our main service in CNC Machining Parts:
Professional High Precision Intelligent Pc Cover Product Housing Case Molded Injection Custom Abs Plastic Parts

Machining Plastic Parts
Material: Acetal/POM/PA/Nylon/PC/PMMA/PP/PVC/PU/HDPE/PVDF/Acrylic/ABS/PTFE/PEEK etc.
Tolerance: +/- 0.01~0.005mm 
Surface treatment: spraying,sandblasting, painting, pickling, alkali cleaning, anodizing, ion implantation, thermal transfer printing, engraving, etc.

Machining Aluminum Parts
Material: 2571, 5052,5083, 6061,6061-T6, 6063,6082, 7075, etc. 
Tolerance: +/- 0.01~0.005mm 
Surface treatment: oxidation, electrophoresis,sandblasting, electroplating, chemical treatment, painting, hard anodizing, heat treatment, etc.

 

Machining Stainless Steel /  Steel Parts
Material: SUS303,SUS304,SS316,SS316L,420,430,17-4PH,1214L/1215/4140/SCM440/40CrMo, etc. 
Tolerance: +/- 0.01~0.005mm 
Surface treatment: electroplating, galvanizing, spraying, oxidation, polishing, spray grinding, passivation, heat treatment, pickling,shot peening,etc.

Machining Brass / Copper / Bronze Parts
Material: HPb63, HPb62, HPb61, HPb59, H59,H62,H63,H65,H68, H70,H80, H90, C110, C120, C220, C260, C280, C360 etc.
Tolerance: +/- 0.01~0.005mm 
Surface treatment: electroplating, tin plating, spraying, oxidation, polishing, spray grinding, heat treatment,pickling, shot peening,etc.

 

Click here to contact us!!!

Company Profile

HangZhou Precise Trading Co., Ltd, located in HangZhou City, ZheJiang Province.

After 15 years of hard work, Precise has developed into a professional manufacturer engaged in the research, development, production, sale and service of CNC machining, sheet metal fabrication, die casting, custom gear machining.
 
Providing all kinds of smart machines OEM and ODM customization from design drawing, to sample to mass production, as well as program development, docking, appearance design, sheet metal fabrication, assembly, testing with one-stop service, products exported to more than 30 countries and regions.

CNC Machining Servcie
We provide CNC machining services of any complexity for the production of both serial parts and prototypes. Get an instant quote!
Machinery axis: 3, 4, 5

CNC Milling Service
Employs rotating multi-point cutting tools. Workpiece fed in the same direction as cutting tool rotation. Removes material from the workpiece. Produces a broader range of shapes.

CNC Turning Service
Employs single-point cutting tools. Rotates workpiece. Cutting tool fed along the surface of the workpiece. Removes material from the workpiece. Produces round or cylindrical parts.

Get Your CNC Parts Service

Packaging & Shipping

FAQ

Q1: How can I get cnc spare parts sample?
1. Sample is available if we have in stock, you just need to pay the shipping freight.
2. The sample of your own design needs to pay for the mold set up charge. Samples production takes 7-15 working days after set up
charge received & size drawing approval.

Q2: How to pay for the order?
There are 5 options to pay the order: Bank Transfer; Western Union; Paypal; Payoneer, Alibaba Trade Assurance. Kindly choose the
most suitable way for you to arrange it.

Q3: What is the shipping method?
Most of the goods were sent out by international airway express company like DHL, UPS, FedEx, TNT. Usually takes around 7-10
working days (door to door service). We also can arrange shipment via seaway.

Q4: Can you give me help if my products are very urgent?
Yes, We can work overtime and add a few machines to produce these products if you need it urgently.

Q5: I want to keep our design in secret, can we CHINAMFG NDA?
Sure, we will not display any customers’ design or show to other people, we can CHINAMFG NDA.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Accepted
Warranty: 10 Years
Condition: New
Certification: ISO9001
Standard: ASTM, GB, JIS, ANSI
Customized: Customized
Samples:
US$ 99/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

Can you explain the role of temperature and pressure in injection molding quality control?

Temperature and pressure are two critical parameters in injection molding that significantly impact the quality control of the process. Let’s explore their roles in more detail:

Temperature:

The temperature in injection molding plays several important roles in ensuring quality control:

1. Material Flow and Fill:

The temperature of the molten plastic material affects its viscosity, or flowability. Higher temperatures reduce the material’s viscosity, allowing it to flow more easily into the mold cavities during the injection phase. Proper temperature control ensures optimal material flow and fill, preventing issues such as short shots, flow marks, or incomplete part filling. Temperature control also helps ensure consistent material properties and dimensional accuracy in the final parts.

2. Melting and Homogenization:

The temperature must be carefully controlled during the melting process to ensure complete melting and homogenization of the plastic material. Insufficient melting can result in unmelted particles or inconsistent material properties, leading to defects in the molded parts. Proper temperature control during the melting phase ensures uniform melting and mixing of additives, enhancing material homogeneity and the overall quality of the molded parts.

3. Cooling and Solidification:

After the molten plastic is injected into the mold, temperature control is crucial during the cooling and solidification phase. Proper cooling rates and uniform cooling help prevent issues such as warping, shrinkage, or part distortion. Controlling the temperature allows for consistent solidification throughout the part, ensuring dimensional stability and minimizing internal stresses. Temperature control also affects the part’s crystallinity and microstructure, which can impact its mechanical properties.

Pressure:

Pressure control is equally important in achieving quality control in injection molding:

1. Material Packing:

During the packing phase of injection molding, pressure is applied to the molten plastic material to compensate for shrinkage as it cools and solidifies. Proper pressure control ensures that the material is adequately packed into the mold cavities, minimizing voids, sinks, or part deformation. Insufficient packing pressure can lead to incomplete filling and poor part quality, while excessive pressure can cause excessive stress, part distortion, or flash.

2. Gate and Flow Control:

The pressure in injection molding influences the flow behavior of the material through the mold. The pressure at the gate, where the molten plastic enters the mold cavity, needs to be carefully controlled. The gate pressure affects the material’s flow rate, filling pattern, and packing efficiency. Optimal gate pressure ensures uniform flow and fill, preventing issues like flow lines, weld lines, or air traps that can compromise part quality.

3. Ejection and Part Release:

Pressure control is essential during the ejection phase to facilitate the easy removal of the molded part from the mold. Adequate ejection pressure helps overcome any adhesion or friction between the part and the mold surfaces, ensuring smooth and damage-free part release. Improper ejection pressure can result in part sticking, part deformation, or mold damage.

4. Process Monitoring and Feedback:

Monitoring and controlling the temperature and pressure parameters in real-time are crucial for quality control. Advanced injection molding machines are equipped with sensors and control systems that continuously monitor temperature and pressure. These systems provide feedback and allow for adjustments during the process to maintain optimum conditions and ensure consistent part quality.

Overall, temperature and pressure control in injection molding are vital for achieving quality control. Proper temperature control ensures optimal material flow, melting, homogenization, cooling, and solidification, while pressure control ensures proper material packing, gate and flow control, ejection, and part release. Monitoring and controlling these parameters throughout the injection molding process contribute to the production of high-quality parts with consistent dimensions, mechanical properties, and surface finish.

What eco-friendly or sustainable practices are associated with injection molding processes and materials?

Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:

1. Material Selection:

The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.

2. Recycling:

Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.

3. Energy Efficiency:

Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.

4. Process Optimization:

Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.

5. Waste Reduction:

Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.

6. Clean Production:

Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.

7. Life Cycle Assessment:

Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.

8. Collaboration and Certification:

Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.

9. Product Design for Sustainability:

Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.

Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.

What industries and applications commonly utilize injection molded parts?

Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:

1. Automotive Industry:

The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.

2. Consumer Electronics:

Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.

3. Medical and Healthcare:

The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.

4. Packaging and Containers:

Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.

5. Aerospace and Defense:

The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.

6. Industrial Equipment:

Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.

7. Furniture and Appliances:

The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.

8. Toys and Recreational Products:

Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.

9. Electrical and Electronics:

Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.

10. Plumbing and Pipe Fittings:

The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.

In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.

China Standard Professional High Precision Intelligent PC Cover Product Housing Case Molded Injection Custom ABS CHINAMFG  China Standard Professional High Precision Intelligent PC Cover Product Housing Case Molded Injection Custom ABS CHINAMFG
editor by CX 2024-02-16