Product Description
Discover the CHINAMFG of HangZhou Hangjia Metal Technology Co., Ltd., where we pride ourselves on offering top-tier, competitively priced professional injection molding solutions. Specializing in an extensive array of materials such as PA, PC, PP, PU, PVC, ABS, HDPE, and Silicone, our expertly crafted plastic molds are tailored for precision in automobile frame parts.
Welcome to Our Tailored Customization Process – Your Pathway to Precision: Experience a seamless journey in customizing your parts with us, structured as follows:
1. Initial Consultation: Begin by providing us with your detailed 2D or 3D drawings; our team is ready to assist.
2. Tailored Quotation: We meticulously assess and quote based on your drawings. If needed, our expert designers can create parts according to your exact requirements.
3. Order Confirmation: Secure your order with mutual agreement from both parties, ensuring clarity and commitment.
4. Precision Machining: With your confirmation, we commence the precise machining of your parts, adhering to strict quality standards.
5. Secure Packaging and Delivery: We expertly package and dispatch your parts, ensuring they reach you in impeccable condition.
Product Description
| Item | Custom Plastic Injection Molding Manufacturer ABS PC Plastic Injection Mould |
| Plastic Material | ABS, PC/ABS, PP, PC, POM(Acetal/Delrin), Nylon 6, Nylon 6/6, PA 12, HDPE, LDPE, PS(HIPS), PMMA(Acrylic), SAN/AS, ASA, PVC, UPVC,TPE, TPR, PU, TPU, PET, PEI(Ultem), PSU, PPSU, PPE/PS, GPPS,PPO, PES, CA, etc. |
| Mold Material | S136H, 718H, NAK80, P20, H13, etc. |
| Surface Treatment | Matte, Common polishing, Mirror polishing, Texture, Plating, Power Coating (Painting), Laser Engraving, Brushing, Marbling,Printing etc. |
| Drawing Format | .stp / .step / .igs /.CHINAMFG /.dwg / .pdf |
| Color | Almost all PMS colors available. |
| Parameter | Inch, centimeter, millimeter, etc. |
| Mold Precision | If no special request, apply to SJ/T10628-1995 standards, class 3. |
| Mold Life-cycle | 100,000-500,000 shots. |
| Application | Electronics/Auto Parts/Industrial parts /daily supply / Medical grade supply, etc. |
| Sample | Available. One cavity sample mold or 3D printing. |
| Packing | Carton, Pallet, Wooden Case |
| Certificate | IATF 16949:2016 / ISO 9001:2015 / ISO 45001:2018 / ISO 14001:2015 /REACH/ROHS/MSDS/LFGB/F D A |
Detailed Photos
Company Profile
HangZhou Hangjia Metal Technology Limited
Since our inception in June 2014, HangZhou Hangjia Metal Technology Co., Ltd. has been at the forefront of hardware customization and precision metal parts manufacturing. Our state-of-the-art facility spans 2,100 square feet and is equipped with advanced CNC computerized lathes, automatic lathes, drilling machines, CNC turning and milling composite machines, and precision engraving equipment. Bolstered by our skilled engineering and management team, we are proud to have earned the ISO9001-2015 certification in 2017, reflecting our unwavering commitment to quality excellence.
Xihu (West Lake) Dis.d by a steadfast principle of honesty and trustworthiness, we ensure meticulous quality control throughout our product and process offerings. Our comprehensive services encompass sheet metal processing, stamping, bending, laser cutting, and injection molding, enabling us to provide you with seamless, one-stop project solutions. Trust us to deliver unparalleled quality and timely delivery, always.
Inspections
Hangjia Quality Promise: Our commitment to you is unwavering.
★ Experience peace of mind with our 15-day approval and 365-day replacement policy.
★ Proud holders of ISO 9001 certification, compliant with AS 9100 and ISO 13485 standards.
★ We provide material certifications to validate quality and authenticity.
★ Every order includes detailed inspection reports for full transparency.
★ Quality Assurance: If a part does not meet specifications, we guarantee to rectify it promptly.
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Metal, PEEK AND ULTEM |
Other Plastic |
|
Linear Dimension |
+/-0.01mm +/-0.0003incn |
+/-0.05mm +/-0.002incn |
|
Hole Diameters(Not Reamed) |
+/-0.008mm +/-0.0003incn |
+/-0.05mm +/-0.002incn |
|
Shaft Diameters |
+/-0.004mm +/-0.00016incn |
+/-0.05mm +/-0.002incn |
Our Advantages
Packaging & Shipping
Our packaging solutions are as diverse as your needs. We offer standard and bespoke packaging options to protect your product during transit.
Our Team & Customer Visiting
FAQ
Q: Are you a trading company or a manufacturer?
A: We are a manufacturer.
Q: What is the minimum order quantity (MOQ)?
A: We accept orders for as few as 1-100 units, and we welcome trial orders before mass production.
Q: How can I track the progress of my order?
A: We will keep you informed of every aspect of your order, including material procurement, production status, delivery time, and tracking number until the products are delivered.
Q: Will you provide technical advice when needed?
A: Absolutely. We are happy to provide professional technical advice on material selection, surface finish, and drawing creation as required.
Q: Can you provide machining parts based on our samples?
A: Certainly. We can take measurements from your samples and create drawings to produce the required machining parts.
If you have any further questions, please feel free to contact us. We are committed to exceeding your expectations.
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Can you provide examples of products or equipment that incorporate injection molded parts?
Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:
1. Electronics and Consumer Devices:
– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.
– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.
– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.
– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.
2. Automotive Industry:
– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.
– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.
– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.
3. Medical and Healthcare:
– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.
– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.
– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.
4. Packaging Industry:
– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.
– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.
– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.
5. Toys and Games:
– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.
6. Industrial Equipment and Tools:
– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.
– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.
– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.
These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.
How do innovations and advancements in injection molding technology influence part design and production?
Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:
Design Freedom:
Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.
Improved Precision and Accuracy:
Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.
Material Advancements:
The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.
Process Efficiency:
Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.
Overmolding and Multi-Material Molding:
Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.
Additive Manufacturing Integration:
The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.
Sustainability and Eco-Friendly Solutions:
Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.
Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.
Are there different types of injection molded parts, such as automotive components or medical devices?
Yes, there are various types of injection molded parts that are specifically designed for different industries and applications. Injection molding is a versatile manufacturing process capable of producing complex and precise parts with high efficiency and repeatability. Here are some examples of different types of injection molded parts:
1. Automotive Components:
Injection molding plays a critical role in the automotive industry, where it is used to manufacture a wide range of components. Some common injection molded automotive parts include:
- Interior components: Dashboard panels, door handles, trim pieces, instrument clusters, and center consoles.
- Exterior components: Bumpers, grilles, body panels, mirror housings, and wheel covers.
- Under-the-hood components: Engine covers, air intake manifolds, cooling system parts, and battery housings.
- Electrical components: Connectors, switches, sensor housings, and wiring harnesses.
- Seating components: Seat frames, headrests, armrests, and seatbelt components.
2. Medical Devices:
The medical industry relies on injection molding for the production of a wide range of medical devices and components. These parts often require high precision, biocompatibility, and sterilizability. Examples of injection molded medical devices include:
- Syringes and injection pens
- Implantable devices: Catheters, pacemaker components, orthopedic implants, and surgical instruments.
- Diagnostic equipment: Test tubes, specimen containers, and laboratory consumables.
- Disposable medical products: IV components, respiratory masks, blood collection tubes, and wound care products.
3. Consumer Products:
Injection molding is widely used in the production of consumer products due to its ability to mass-produce parts with high efficiency. Examples of injection molded consumer products include:
- Household appliances: Television and audio equipment components, refrigerator parts, and vacuum cleaner components.
- Electronics: Mobile phone cases, computer keyboard and mouse, camera components, and power adapters.
- Toys and games: Action figures, building blocks, puzzles, and board game components.
- Personal care products: Toothbrushes, razor handles, cosmetic containers, and hairdryer components.
- Home improvement products: Light switch covers, door handles, power tool housings, and storage containers.
4. Packaging:
Injection molding is widely used in the packaging industry to produce a wide variety of plastic containers, caps, closures, and packaging components. Some examples include:
- Bottles and containers for food, beverages, personal care products, and household chemicals.
- Caps and closures for bottles and jars.
- Thin-walled packaging for food products such as trays, cups, and lids.
- Blister packs and clamshell packaging for retail products.
- Packaging inserts and protective foam components.
5. Electronics and Electrical Components:
Injection molding is widely used in the electronics industry for the production of various components and enclosures. Examples include:
- Connectors and housings for electrical and electronic devices.
- Switches, buttons, and control panels.
- PCB (Printed Circuit Board) components and enclosures.
- LED (Light-Emitting Diode) components and light fixtures.
- Power adapters and chargers.
These are just a few examples of the different types of injection molded parts. The versatility of injection molding allows for the production of parts in various industries, ranging from automotive and medical to consumer products, packaging, electronics, and more. The specific design requirements and performance characteristics of each part determine the choice of materials, tooling, and manufacturing processes for injection molding.
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editor by Dream 2024-10-11