China supplier IP67 Circular Nylon PA66 Electrical Wire Cable Waterproof Connector M16 2pin Male Female Extension Cord for Outdoor LED Lighting complex injection molded parts

Product Description

 

Our Advantages

Related Products

 

Assembly Connector

Wire to wire /Wire to panel waterproof connector,L/T screw type connector

Over-mold Connector

Nylon/PVC /Metal /Aviation waterproof connector,DC connector

T Connector

Over-mold T waterproof connector

Y Connector

Over-mold Y waterproof connector

Distributor Connector

M15/M19/M20 Series(1to2/3/4/5/6) LED waterproof connector

   

Lead Time:

Quantity(sets) 1 – 500 501 – 2000 >2000
Lead time (days) 4 9 To be negotiated

 

IP67 circular Nylon PA66 electrical wire cable waterproof connector M16 2pin male female extension cord for outdoor led lighting

M16 Nylon injection molded waterproof connector,it is pre-wire male and female plug in (inline)socket with cable,the wire connection mothed is soder type.
there are 2pin 3pin 4pin 5pin 6pin 7pin 8pin 10pincan be chosen.
2pin 3pin can accept the wire gauge:1.0mm²,0.75mm²,0.5mm²,18AWG,20AWG,22AWG,24AWG.
4pin is suitable for 0.5mm²,20AWG,22AWG, 24AWG.
5pin 6pin is 22AWG,24AWG…
7pin 8pin 10pin is 24AWG…

There are PVC,Rubber,Silicone cable for your choices,2pin and 3pin approved UL/CQC/CE/RoHS/ISO9001…
The cable Length and the wire terminal proccessing can be suctomized as your needs….

Generally,it can work together with L/T/Y/F/H Type cable connector in 1 outdoor lighting cable layout system,such as :

Before quotation, please tell us the cable details, thanks
 

1.Contact pin,such as : 3Pin…
2.Cable Wire size,such as: 3*20AWG…

3. Cable length,such as:Male length 1000mmm,female length 500mm…

Then we can send you a drawing to confirm,after getting your approval,making a quotation for your at onec.

 

 

Our advantages:
 

1.Professional R&D team, provides OEM and ODM services and accept customized orders.

2.Keep improving ,high quality is our culture,cooperate with us,quality assurance and reasonable price.
 

3.Approved CE,UL,TUV,SAA,ISO,ROHS,etc certificates.

Provide CCC,UL,VED, etc ,cable to meet the needs of the customers.
 

4.Professional salesman guidance to select correct product,and you can get free sample before order.

5.One-stop production,We have our own factory, workshop and technology personnel.

6.one to 1 pre-sale and after-sale services.

 

 

 

Exhibition scene:

Factory show:
 

 

Production Process:

 

 

Packing and shipping:

 

FAQ

1.Q:Are you a factory or trading company?
A:We are a factory from China. OEM&ODM service is available,welcome to contact us.

2.Q:How can I get samples?
A: Please tell me your courier number and your detail address,you need to pay for freight charges by yourself,but the samples is free.

3.Can I choose other packing but carton?
A:Please kindly contact us,your requirement is considered.

4.How do I make sure I can get good products in your company?
A:Our factory has gained ISO9001,ISO14001,and we pay great attention to the quality of products, from material purchase to product delivery, in this whole process, we have several product testing,therefore,we are selected by many domestic and foreign engineering and enterprises.

5.Q:Can you give me some advise about how to buy a correct product?
A:It’s my pleasure to help you first of all.If you are interested in our products,one of the most effective and time-saving ways is that you show your drawing to us what you want,if you are not sure.We can give you a solution promptly.

6.Q: The product I need is different from your product specification,but I like your company’s product very much.What should I do?
A:Any requirement from customers will be considered since we stick customer service to the center.The products you looking for can be customized by our professional R&D team.

7.What is your payment terms?
A:T/T 50% as deposit,and 50% before delivery.We’ll show you the photos of the products and packages before you pay the balance.

8.Q:How to contact with you?
A:Please give me your email,it is the best and the most effective method to keep in touch with each other,and i can provide you with professional solutions in the shortest time.

9.Q:Can I visit your factory?
A:Welcome to visit our factory,it is the best way to know more about us,we are full of confidence in our company capabilities.
 

 

Gender: Male and Female
Pin: 2pin 3pin 4pin 5pin 6pin 7pin 8pin 10pin
Application: Power Signal,LED Lighting,Automation Industry,etc.
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

Injection molded partt

Design Considerations for Injection Molded Parts

There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.

Design factors

To get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.

Materials

There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.

Process

Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.

Overhangs

Injection molded parttOverhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.

Cost

Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.

Reliability

While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.

Design for manufacturability

Injection molded parttWhen designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
China supplier IP67 Circular Nylon PA66 Electrical Wire Cable Waterproof Connector M16 2pin Male Female Extension Cord for Outdoor LED Lighting   complex injection molded partsChina supplier IP67 Circular Nylon PA66 Electrical Wire Cable Waterproof Connector M16 2pin Male Female Extension Cord for Outdoor LED Lighting   complex injection molded parts
editor by CX 2023-11-21