China manufacturer Custom Precision Plastic Molding TPE Base ABS PP PA6 Injection Molded Parts

Product Description

 

Product Parameters

 

 

Plastic Plastic injection products Plastic material ABS /PC /TPU/PP/PE/Nylon/POM etc
Plastic surface finish Polishing finish,Texture Finish,Glossy Finish,Painting,Slik print,Rubber Painting etc Certification ISO9001:2015, ISO13685,IATF16949
Max Produce Size 1500x1500x1000mm Color RAL / PANTONE
Design software Solidworks, Pro-E, UG, CAD, CHINAMFG etc. Drawing format IGES, STEP, AutoCAD, Solidworks, STL, PTC Creo, DWG, PDF, etc..
Mold life 300,000 to 1,000,000 shots Product weight 1g-15kgs

             

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Product Application

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                           LED Light                                                         Home Furnitures                                                          Home GYM

Factory Picture Display

HangZhou Dear Industry Co., Ltd. was established in 2008 with an injection molding factory and a die-casting factory, possessing professional injection molding production and zinc/aluminum alloy die-casting production capabilities, as well as corresponding mold design and manufacturing capabilities. The following is a list of our company’s major production models. Our excellent business team can fully and efficiently communicate with customers, understand their ideas and intentions, and convey them to our technical department. Our outstanding team of engineers will provide customers with the best solutions based on their professional knowledge and from the perspective of cost, product quality, production stability, and other aspects according to the customers’ needs.
Meanwhile, we also possess excellent resource integration capabilities to provide customers with one-stop-service. In our assembly workshop, 4 assembly lines can assemble parts into finished products and package them for shipping, saving customers the trouble of contacting multiple suppliers.
If you have any procurement or design needs for individual parts or complete products, please feel free to contact us. We are available 24/7 and look CHINAMFG to communicating with you.

 

Why Us

 

1. Experience
Since the company was established in 2008, we have more than 14 years of experience in the field of die-casting(mold)
manufacturing and die-casting parts.
2.Design Ability
We have an excellent Design Team, 11 senior engineers work on different projects.We listen voice from our clients and give them good advice to make sure the production more economic and efficient, also makes the product more functional.
3.Good Communication
Communication is 1 of the most important factors in our cooperation. Our sales and engineers can best grasp the demands of customers, understand their intentions, and provide the best products to them
4.One Stop Service
We have not only die-casting production, but also design and assembly capabilities. We can source parts according to customer demands and assemble finished products for shipment
5.Quality Control
Our quality control includes IQC(incoming quality control), PQC(production quality control) and FQC(final quality control). With QC report for every batch of production, all production data is recoreded in our ERP system.
6.Fast delivery
We do plan and time table for projects, so it’s no need to worry about delivery, also We have ability to handle urgent orders.

 

Our Team

 

 

Customer Testimonial

 

FAQ

Q1. ARE YOU A FACTORY OR TRADE COMPANY?
–Yes, we are a factory, is a one-stop source forall of your customized products.
Q2. CAN YOU HELP ME TO DESIGN MY PRODUCT OR IMPROVE MY DESIGN?
–Yes, we have a professional design team to help our customer to create their product or improve their design. We need sufficient communication before design to understand your intention.
Q3. HOW TO GET A QUOTATION?
–Please send us drawings in IGS,DWG, STEP file, etc. Detailed PDF together wil e great. If you have any requirements, please remark. Wecould provide professional advice for your refer-ence. The sample will be okay if no drawings, theen we will build and send you a clear and concise drawing to confirm before the quote. Meanwhile, we will keep our promise about the confidentiality of the drawing.
Q4. CAN YOU DO ASSEMBLY AND CUSTOMIZED PACKAGE?
–Yes, we have assmebly line, so you can finish the production line of your product as the last step in our factory.
Q5. DO YOU PROVIDE FREE SAMPLE?
–Yes we offer free sample but do not afford the shipping cost.
Q6. WHO OWNS THE MOLD IF I PAY FOR MOLD FEE?
–You paid the mould so it all belong to you forever, and we will give lifelong maintenance. If necessary, you can take this mould back.
Q7. HOW CAN YOU KEEP YOUR PROMISE ABOUT QUALITY?
–We have an independent quality department to check every step by IQC, IPQC, OQC.If there are any defective items we willl take corrective action to ensure the elimination of the root cause of defects. When you get the goods and find there is a defect after check. We promise to accept your asked return at our cost or provide replacement free.
Q8. WHEN WILL YOU SHIP THE DIE CASTING UNITS OR THE T1SAMPLE?
–Normall,it takes 20-60 business days for the mold, then we will send you T1 sample for approval. And 15-30 business days for mass production.
Q9. HOW TO SHIP?
–The free sample or small order is usually sent by TNT,FEDEX,UPS,etc,and the big order is sent by air or sea after clients confirm.
 

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Material: ABS, PA, PC, PE, PP, PS, PVC, POM etc
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: TS16949, ISO
Transport Package: Wooden Package
Specification: S136, P20, 1.2344, 1.2738, Nak80 and So on
Trademark: Ideal Pro
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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Can injection molded parts be customized or modified to meet unique industrial needs?

Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:

Design Customization:

The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.

Material Selection:

The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.

Surface Finishes:

The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.

Color and Appearance:

Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.

Secondary Operations:

Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.

Tooling Modifications:

If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.

Prototyping and Iterative Development:

Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.

Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.

What is the role of design software and CAD/CAM technology in optimizing injection molded parts?

Design software and CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) technology play a crucial role in optimizing injection molded parts. They provide powerful tools and capabilities that enable designers and engineers to improve the efficiency, functionality, and quality of the parts. Here’s a detailed explanation of the role of design software and CAD/CAM technology in optimizing injection molded parts:

1. Design Visualization and Validation:

Design software and CAD tools allow designers to create 3D models of injection molded parts, providing a visual representation of the product before manufacturing. These tools enable designers to validate and optimize the part design by simulating its behavior under various conditions, such as stress analysis, fluid flow, or thermal performance. This visualization and validation process help identify potential issues or areas for improvement, leading to optimized part designs.

2. Design Optimization:

Design software and CAD/CAM technology provide powerful optimization tools that enable designers to refine and improve the performance of injection molded parts. These tools include features such as parametric modeling, shape optimization, and topology optimization. Parametric modeling allows for quick iteration and exploration of design variations, while shape and topology optimization algorithms help identify the most efficient and lightweight designs that meet the required functional and structural criteria.

3. Mold Design:

Design software and CAD/CAM technology are instrumental in the design of injection molds used to produce the molded parts. Mold design involves creating the 3D geometry of the mold components, such as the core, cavity, runner system, and cooling channels. CAD/CAM tools provide specialized features for mold design, including mold flow analysis, which simulates the injection molding process to optimize mold filling, cooling, and part ejection. This ensures the production of high-quality parts with minimal defects and cycle time.

4. Design for Manufacturability:

Design software and CAD/CAM technology facilitate the implementation of Design for Manufacturability (DFM) principles in the design process. DFM focuses on designing parts that are optimized for efficient and cost-effective manufacturing. CAD tools provide features that help identify and address potential manufacturing issues early in the design stage, such as draft angles, wall thickness variations, or parting line considerations. By considering manufacturing constraints during the design phase, injection molded parts can be optimized for improved manufacturability, reduced production costs, and shorter lead times.

5. Prototyping and Iterative Design:

Design software and CAD/CAM technology enable the rapid prototyping of injection molded parts through techniques such as 3D printing or CNC machining. This allows designers to physically test and evaluate the functionality, fit, and aesthetics of the parts before committing to mass production. CAD/CAM tools support iterative design processes by facilitating quick modifications and adjustments based on prototyping feedback, resulting in optimized part designs and reduced development cycles.

6. Collaboration and Communication:

Design software and CAD/CAM technology provide a platform for collaboration and communication among designers, engineers, and other stakeholders involved in the development of injection molded parts. These tools allow for easy sharing, reviewing, and commenting on designs, ensuring effective collaboration and streamlining the decision-making process. By facilitating clear communication and feedback exchange, design software and CAD/CAM technology contribute to optimized part designs and efficient development workflows.

7. Documentation and Manufacturing Instructions:

Design software and CAD/CAM technology assist in generating comprehensive documentation and manufacturing instructions for the production of injection molded parts. These tools enable the creation of detailed drawings, specifications, and assembly instructions that guide the manufacturing process. Accurate and well-documented designs help ensure consistency, quality, and repeatability in the production of injection molded parts.

Overall, design software and CAD/CAM technology are instrumental in optimizing injection molded parts. They enable designers and engineers to visualize, validate, optimize, and communicate designs, leading to improved part performance, manufacturability, and overall quality.

How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?

Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:

Cost Comparison:

Injection molding can be cost-effective compared to other manufacturing methods for several reasons:

1. Tooling Costs:

Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.

2. Material Efficiency:

Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.

3. Labor Costs:

Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.

Efficiency Comparison:

Injection molded parts offer several advantages in terms of efficiency:

1. Rapid Production Cycle:

Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.

2. High Precision and Consistency:

Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.

3. Scalability:

Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.

4. Design Complexity:

Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.

5. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.

In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.

China manufacturer Custom Precision Plastic Molding TPE Base ABS PP PA6 Injection Molded Parts  China manufacturer Custom Precision Plastic Molding TPE Base ABS PP PA6 Injection Molded Parts
editor by CX 2024-01-11