China Game Controller Small Batch Precision ABS Plastic Injection Molding Parts joining injection molded parts

Product Description

Product Description

Product Name Plastic Injection Molding Game Controller Housing Parts
Material A Variety of High Quality Materials: ABS, PC, PVC, TPU, PP, PE, PLA, PET, TPE, Silica Gel, Carbon Fiber, etc.
Surface Finish Optional Glossy, Matte Texture, UV/Rubber Coating, Plating, Water Transfer Printing, IML
Type of Enterprise We are professional manufacturer in plastics injection mold fabrication, plastics injection molding and OEM/ODM.
Manufacture on Demand Design nonstandard products according to your drawing or sample
Customized Prototype Design Various enclosure styles available
Design Software Pro-E, UD, Auto CAD, Solidworks, Moldflow, Photoshop, Coreldraw, Adobe Illustrator
Drawing Format step, stp, igs, dwg, prt, pdf, CZPT (for 3D print),etc.
Size As Your Requst
Production Ability Export about 3000000 pcs moulds per year.
Lead time Fast Molding, 1-5 weeks
Factory Advantage Professional assembly and quality testing workshop
Package Standard carton or customized as your request
Payment T/T, L/C, D/A, D/P, etc
Shipping way By Courier DHL, Fedex, TNT, UPS, EMS, By Sea, By Air
Certification ISO9001, ISO14001, BSCI, ISCC, SMETA, AMAZON QUALIFIED

 

Exhibition

 

 

Company Profile

HangZhou has strong manufacturing strength and complete industrial system, which is 1 of the largest manufacturing bases in the world. Our factory is located in Chang’an Town, HangZhou City, which is known as “China’s famous town for machinery and hardware molds”, with a factory area of over 30,000 square meters and more than 700 employees. We have more than 25 years of experience in mold manufacturing and are very competitive in the same type of industry.
25 years experience in plastics injection mold fabrication, plastics injection molding and OEM/ODM.

Startup friendly and passionate about building great products for the world
To make our clients’ life easier, we provide one-stop turn-key service which includes R&D, Sourcing, ID, MD, ED, Mold design, Mold fabrication, Package design, Molding, Finishing, Assembling, Packaging, Pack and 3PL.

25 years experience across numerous industries
Serving the world for 25 years makes our business covers numerous industries: plastic materials, nanomaterials, silicone materials, plastic products, molds, electronic products, electromechanical products, AI products, VR, consumer electronics, robot vaccum, e-ciggret, multimeters, telecommunication, IoT, security and Medical.

Well-trained Team
Customer service minded engineers and machinists are ready for your sevice: 2 × ID engineers, 7 × MD engineers, 12 × mold design engineers, 7 × R&D engineers, 2 × package engineers, 20 × project management engineers, 12 × quality engineers, 40 × mold fabrication machinist and 20 × molding machinist.

R&D Capabilities
Our company is backed by a strong R&D team composed of creative and motivated professionals. Our experience R&D department provides new product designs by manipulating scientific research functions to better serve our customers and promote our products.

Quality Control

We implement a strict QC system according to customers’ standards. Our QC system includes QC, IQC, IPQC, FQC, OQC and QE procedures. This department is formed by experienced QC personnel and advanced machines. Furthermore, the research and development department provides them with technical support throughout the entire process.

Certifications

Well-established quality system and internal control
As working closely with well-known 3rd party labs (like SGS, TUV and etc.), we have had ISO 9001, ISO 14001, SMETA and BSCI certified.

Partners

With the vision of “make people’s life easier”, we have reached long-term partnership with customers from all over the world.

Feedback from some customers
YG came highly recommend by colleagues of mine that works for large CE brands, as someone who embraces projects from both large corporations and startups alike (after all, weren’t all large corporations startups at 1 time?). YG gets it, at each stage of our startup project he always acted as a partner in our entrepreneurship, never “just a vendor”. There are lots of manufacturing vendors in China, but few true partners. YG is now my trusted partners, never ‘just a vendor’.

The team always instills the long term vision, eyes on the long term partnership, which is critical especially valued and valuable in that regard. The team is managed impeccably. Their communication is 10/10, and whenever an issue arises, as inevitably they do in product development, the team is quick to resolve it, as they seem to have an endless roster of suppliers, engineers, partners on their side, and therefore on mine.

Smart. Professional. Personable. Accessible. Efficient. And also fun to work with! I am not just happy to work with Alan as my partner, I am truly and deeply grateful for it.

— by Tom L. from Tempest Clock

 

FAQ

Q1: Are you a factory or trading company?
A1: We are a professional injection mold manufacturer for above 25 years in Xihu (West Lake) Dis.uan China.

Q2: How thin can you injection mold plastic? Do you have the capacity for mass production?
A2: We have 104 injection molding machines, 50 mold making equipments(including CNC machines, cutting machines, 3D/2.5D meansuring machines, grinder, miller and lathe machine), so that we can produce products that meet your various parameters and sizes.

Q3: How much is a plastic mold?
A3: Different shell prices are different. You can consult us with samples or drawings.

Q4: How to design plastic injection molded parts?
A4: We have 2 ID engineers, 7 MD engineers, 12 mold design engineers and 7 R&D engineers, to ensure new products designs for you. Manufacture on demand or customized prototype design available.

US $1-5
/ Piece
|
1,000 Pieces

(Min. Order)

###

Material: ABS/PC/TPU/TPE/PP/Silicone and etc.
Application: Electronics, Consumer Electronic
Certification: ISO, BSCI, Iscc, Smeta
Surface Finish Process: Polishing, Sand Blasting, Painting, Anodizing, etc.
Design Software: Ug, PRO-E, Auto CAD, Solid Works, etc.
Mould Cavity: Single/Multi Cavity

###

Customization:

###

Product Name Plastic Injection Molding Game Controller Housing Parts
Material A Variety of High Quality Materials: ABS, PC, PVC, TPU, PP, PE, PLA, PET, TPE, Silica Gel, Carbon Fiber, etc.
Surface Finish Optional Glossy, Matte Texture, UV/Rubber Coating, Plating, Water Transfer Printing, IML
Type of Enterprise We are professional manufacturer in plastics injection mold fabrication, plastics injection molding and OEM/ODM.
Manufacture on Demand Design nonstandard products according to your drawing or sample
Customized Prototype Design Various enclosure styles available
Design Software Pro-E, UD, Auto CAD, Solidworks, Moldflow, Photoshop, Coreldraw, Adobe Illustrator
Drawing Format step, stp, igs, dwg, prt, pdf, stl (for 3D print),etc.
Size As Your Requst
Production Ability Export about 3000000 pcs moulds per year.
Lead time Fast Molding, 1-5 weeks
Factory Advantage Professional assembly and quality testing workshop
Package Standard carton or customized as your request
Payment T/T, L/C, D/A, D/P, etc
Shipping way By Courier DHL, Fedex, TNT, UPS, EMS, By Sea, By Air
Certification ISO9001, ISO14001, BSCI, ISCC, SMETA, AMAZON QUALIFIED
US $1-5
/ Piece
|
1,000 Pieces

(Min. Order)

###

Material: ABS/PC/TPU/TPE/PP/Silicone and etc.
Application: Electronics, Consumer Electronic
Certification: ISO, BSCI, Iscc, Smeta
Surface Finish Process: Polishing, Sand Blasting, Painting, Anodizing, etc.
Design Software: Ug, PRO-E, Auto CAD, Solid Works, etc.
Mould Cavity: Single/Multi Cavity

###

Customization:

###

Product Name Plastic Injection Molding Game Controller Housing Parts
Material A Variety of High Quality Materials: ABS, PC, PVC, TPU, PP, PE, PLA, PET, TPE, Silica Gel, Carbon Fiber, etc.
Surface Finish Optional Glossy, Matte Texture, UV/Rubber Coating, Plating, Water Transfer Printing, IML
Type of Enterprise We are professional manufacturer in plastics injection mold fabrication, plastics injection molding and OEM/ODM.
Manufacture on Demand Design nonstandard products according to your drawing or sample
Customized Prototype Design Various enclosure styles available
Design Software Pro-E, UD, Auto CAD, Solidworks, Moldflow, Photoshop, Coreldraw, Adobe Illustrator
Drawing Format step, stp, igs, dwg, prt, pdf, stl (for 3D print),etc.
Size As Your Requst
Production Ability Export about 3000000 pcs moulds per year.
Lead time Fast Molding, 1-5 weeks
Factory Advantage Professional assembly and quality testing workshop
Package Standard carton or customized as your request
Payment T/T, L/C, D/A, D/P, etc
Shipping way By Courier DHL, Fedex, TNT, UPS, EMS, By Sea, By Air
Certification ISO9001, ISO14001, BSCI, ISCC, SMETA, AMAZON QUALIFIED

Importance of Wall Thickness in Injection Molded Parts

When designing injection molded parts, it is important to keep the wall thickness uniform. Uneven wall thickness can lead to warping and sinking. To minimize these problems, injection molded parts should have a wall thickness of 40 to 60 percent of the adjacent wall. The thickness of the wall should also fit within the range recommended for the resin that is being used. If the wall thickness is too thick, it should be cored out. Unnecessary wall thickness alters the dimensions of the part, reduces its strength, and may require post-process machining.

Designing out sharp corners on injection molded parts

Injection molded parttDesigning out sharp corners on injection molded components can be a challenging process. There are several factors to consider that impact how much corner radius you need to design out. A general rule is to use a radius that is about 0.5 times the thickness of the adjacent wall. This will prevent sharp corners from occurring on a part that is manufactured from injection molding.
Sharp corners can obstruct the flow of plastic melt into the mold and create flaws on parts. They can also cause stress concentration, which can compromise the strength of the part. To avoid this, sharp corners should be designed out. Adding radii to the corners is also an effective way to avoid sharp angles.
Another common problem is the presence of overhangs. Injection molding parts with overhangs tend to have side-action cores, which enter from the top or bottom. As a result, the cost of making these parts goes up quickly. Moreover, the process of solidification and cooling takes up more than half of the injection molding cycle. This makes it more cost-effective to design parts with minimal overhangs.
Undercuts on injection molded parts should be designed with a greater radius, preferably one or two times the part’s wall thickness. The inside radius of corners should be at least 0.5 times the wall thickness and the outside radius should be 1.5 times the wall thickness. This will help maintain a consistent wall thickness throughout the part. Avoiding undercuts is also important for easy ejection from the mold. If undercuts are present, they can cause a part to stick inside the mold after it has cooled.
Keeping wall thickness uniform is another important issue when designing plastic parts. Inconsistent wall thickness will increase the chance of warping and other defects.

Adding inserts to injection molded parts

Adding inserts to injection molded parts can be a cost-effective way to enhance the functionality of your products. Inserts are usually manufactured from a wide range of materials, including stainless steel, brass, aluminum, bronze, copper, Monel, nickel/nickel alloy, and more. Selecting the right material for your parts depends on the application. Choosing the correct material can help prevent defects and keep production cycles short. The insert material should be durable and resist deformation during the injection molding process. It must also be thin enough to provide the desired grip and have a proper mold depth.
The benefits of adding inserts to injection molded parts include the ability to design parts with unique shapes. These parts can be aesthetically pleasing, while still remaining durable and resistant to wear and tear. In addition, insert molding allows products to have a good external finish. In addition to being cost-effective, insert molding is considered a more efficient manufacturing method than other conventional methods.
Adding inserts to injection molded parts is an excellent way to enhance the strength and performance of your products. There are many different types of inserts, including threaded nuts, bushings, pins, and blades. Some types are even available with knurled outer surfaces that help them adhere to plastic.
In addition to being cost-effective, insert molding is environmentally friendly and compatible with many types of materials. Typical inserts are made of metal or plastic. Depending on the application, stiffening inserts may also be made from wood.

Importance of uniform wall thickness

Injection molded partThe uniformity of wall thickness is an essential factor in the plastic injection molding process. It not only provides the best processing results, but also ensures that the molded part is consistently balanced. This uniformity is especially important for plastics, since they are poor heat conductors. Moreover, if the wall thickness of an injection molded part varies, air will trap and the part will exhibit a poorly balanced filling pattern.
Uniform wall thickness also helps reduce shrinkage. Different materials have different shrinkage rates. For instance, thick parts take longer time to cool than thin ones. As the part’s thickness increases, cooling time doubles. This relationship is due to the one-dimensional heat conduction equation, which shows that heat flows from the center of the part toward the cooling channel. However, this relationship does not hold for all types of plastics.
The general rule for maintaining uniform wall thickness in injection molded parts is that walls should be no thicker than 3mm. In some cases, thicker walls can be used, but they will significantly increase production time and detract from the part’s aesthetic appeal and functionality. Furthermore, the thickness of adjacent walls should be no thicker than 40-60% of each other.
The uniformity of wall thickness is critical to the overall quality and efficiency of the injection molding process. An uneven wall thickness can cause twisting, warping, cracking, and even collapse. A uniform wall thickness also reduces residual stress and shrinkage. Injection molded parts are more stable when the wall thickness is uniform.
An injection molded part with thick walls can be problematic, especially when the molded parts are shaped like a cube. A non-uniform wall thickness can result in problems and costly retooling. Fortunately, there are solutions to this problem. The first step is to understand the problem areas and take action.

Using 3D printing to fabricate molds

splineshaftThe use of 3D printed molds allows manufacturers to manufacture a wide range of injection molded parts. However, 3D-printed molds are not as strong as those made from metallic materials. This means that they do not withstand high temperatures, which can degrade them. As such, they are not suitable for projects that require smooth finishing. In order to reduce this risk, 3D-printed molds can be treated with ceramic coatings.
Using 3D printing to fabricate injection molds can help reduce costs and lead times, allowing manufacturers to bring their products to market faster. This process also has the advantage of being highly efficient, as molds made using 3D printing can be designed to last for many years.
The first step in fabricating an injection mold is to design a design. This design can be complex or simple, depending on the part. The design of the mold can be intricate. A simple example of a mold would be a red cup, with an interior and exterior. The interior portion would have a large cone of material protruding from the other side.
Injection molding is an effective way to produce thousands of parts. However, many engineering companies do not have access to expensive 3D printers. To solve this problem, companies should consider using outside suppliers. In addition to speeding up the manufacturing process, 3D printing can reduce the cost of sample parts.
Plastic injection molding still remains the most popular method for high volume production. However, this process requires a large up-front capital investment and takes a while to adapt. Its advantages include the ability to use multiple molds at once, minimal material wastage, and precision dosing. With an increasing number of materials available, 3D printing can be a smart option for companies looking to manufacture a variety of plastic parts.
China Game Controller Small Batch Precision ABS Plastic Injection Molding Parts     joining injection molded partsChina Game Controller Small Batch Precision ABS Plastic Injection Molding Parts     joining injection molded parts
editor by czh 2022-11-27