China Customized Injection Molded Parts Plastic Case Injection Molding for Power Bank injection mould parts and functions

Model Number: B08
Shaping Mode: Plastic Injection Mould
Product Material: Plastic
Product: power bank plastic casing
Product name: power bank plastic casing
surface coating: printing,UV
Mould material: Steel/718/Nak80/S316/AISI H13
Mold runner: Hot&Cold runner
Molding Facility: 80 TO 400ton injection machines
Use: power bank part
Packing: Depends on your requirements
Packaging Details: color box or other you wanted

Specification

product namepower bank plastic casing
Shaping Mode Plastic Injection Mould
Product Material Plastic
surface coating printing,UV
Mould material Steel/718/Nak80/S316/AISI H13
Mold runner Hot&Cold runner
Molding Facility 80 TO 400ton injection machines
Cavity Single Cavity or Multiple Cavity Depending on your product usage
colorwhite,green,pink,black,blue
Use power bank part
PackingDepends on your requirements
Recommend Products Contact Us Click here to Contact Us Company Profile Our major product lines include Mold making, silicone products mass production,plastic products injection. Our service include silicon products & moulds design and development,plastic products & moulds design and development,aluminum products Die Casting.Our Service is professional and integrated from product design, drawings, improve the products process, 3D print samples, make moulds, and mass production,”one-stop” service to the customer.We expect to be a more professional and trusted supplier! We sincerely hope to establish long-term cooperations with friends from all over the world. Factory Pictures CNC EDM Mold assembly Molds Injection machine Warehouse Shipping & Payment FAQ 1. What kind of production service do you provide? Mold making, die casting, CNC machining, stamping, plastic injection, assembly, and surface treatment.2. How can I get the price?- We usually quote within 2 days after receiving detailed information(your 2D/3D drawings or samples)(except weekend and holidays). If you are urgent to get the price, please email us or contact us in other ways so that we can offer you a quote.3. I have no 3D drawing, how should I start the new project? You can supply us a molding sample, we will help you finish the 3D drawing design.3. What is your payment term? Mold: 50% prepaid, balance after sample approval. Goods: 50% prepaid, balance T/T before shipment.4. How about the lead time? Mold: 3-5 weeks Mass production: 3-4 weeks5. What is the shipping method?- It could be shipped by sea, by air, or by express (EMS, UPS, DHL, TNT, FEDEX etc). Please confirm with us before placing orders.6. How do you make our business long-term and good relationship?- We keep good quality and competitive price to ensure our customers benefit. Furthermore, we respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from. other questions, please let us know. We’ll add answers here for your further references. Thank you. Production machine
NoMachine NameBrand & Model No.QuantityNumber of Year(s) UsedCondition
1EDMNo Information41~5Acceptable
2CNCDAHLIH/MCV-85052~6Acceptable
3Wire Cutting MachineDK7755510Acceptable
4Milling MachineHECTDMARK64Acceptable
5LatheNo Information19Acceptable
6Grinding MachineNo Information65Acceptable
7Drilling MachineHY-1600H12Acceptable
8Injection Molding MachineUBE/50T-400T121~8Acceptable
Test Equipment
NoMachine NameBrand & Model No.QuantityNumber of Year(s) UsedCondition
1Two Coordinate Testing MachineVMS357114Acceptable
2Height Gaugesanfeng15Acceptable
3Micrometer52~7Acceptable
4Hardness meterVICTOR13Acceptable
5Calipersanfeng13Acceptable
Case for MOQ And Short Lead Time Case for Lower MOQ:
Products NameTypical order
Plastic Injection Product1000 Pieces
Plastic Injection Mold1 Set
Die Casting Product1000 Pieces
Die Casting Mold1 Set
Silicone Product500Pieces
Case for Large MOQ:
Products NameTypical order
Plastic Injection Product100000 Pieces
Plastic Injection Mold60 Sets
Die Casting Product20000Pieces
Die Casting Mold5 Sets
Silicone Product100000Pieces
Case for Short Lead time
Products NameTypical orderShortest Lead Time
Plastic Injection Product1000 Pieces3 Days
Plastic Injection Mold1 Set25 Days
Die Casting Product1000 Pieces7 Days
Die Casting Mold1 Set25 Days
Silicone Product1000 Pieces2 Days

Injection Molded Parts – Design Considerations

If you want to produce high-quality Injection molded parts, there are several factors to consider before the design process. These factors include the Surface finish, Material compatibility, and Tooling fabrication. This article will focus on some of these factors. Ultimately, you can save time and money by designing the parts in-house.

Design considerations

Injection molded parttWhen creating a new part, or updating an existing part, design considerations for injection molded parts are critical. The decisions you make in these early stages of development can have a profound effect on the final product, and they can also have substantial cost and timing implications. In this guide, we’ll explore key design considerations, including how to maximize the efficiency of the injection molding process. We’ll also touch on how to optimize gate placement and parting lines.
To ensure a successful injection molding process, part design must balance structural integrity and plastic fill volume. This means creating parts with relatively thin walls that have adequate support and avoid warping or sinking. To do this, injection molded parts often feature ribs or projections to strengthen the walls. However, too thin of a wall can result in excessive plastic pressure and air traps.
One of the most important design considerations for injection molded parts is the direction of the parting line. For many applications, a parting line is obvious, but for others it’s a little less obvious. The first step in designing an injection mold is to determine which direction it should open.
Another critical design consideration is the part’s ejection. If a part isn’t ejected properly, it will stick to the mold. A part that has too many undercuts or ribs will end up stuck on the mold’s side, making it difficult to eject it from the mold. A part that has a draft angle of at least five degrees is much easier to eject.
Another important design consideration for an injection molded part is the type of plastic used. Some plastics do not tolerate undercuts. However, some materials are able to tolerate undercuts of up to five percent. Undercuts are not ideal and can increase the complexity and cost of the injection mold.
Another design consideration for injection molded parts is the radius of edges. Sharp corners can create high molded-in stresses and can lead to failure points. A radius eliminates this stress by redistributing the stress more evenly throughout the part. This also facilitates flow of the material through the mold.

Surface finish

Injection molded parts are often finished with additional processing in order to improve their aesthetic quality. There are a variety of finishing processes, including machining and sanding, which give injected molded parts a particular look, feel, or texture. The surface finish of a plastic part affects both its aesthetics and its functionality. According to the Society of Plastics Industry, certain standards for surface finish are essential to the aesthetics and durability of plastic parts.
Surface finish of injection molded parts depends on the primary design goal. For instance, some designs may need a part to be aesthetically pleasing while others may want to enhance its functionality. Surface texture is often used by designers and engineers to achieve different aesthetic goals, such as improving the product’s perceived value. A textured surface may also help hide imperfections and improve the part’s non-slip qualities.
Surface finish is a critical aspect of plastic injection molding. It can affect material selection, tooling, and other process decisions. It is important to determine the desired surface finish early in the design phase. A skilled plastic injection molder can assist you in making this decision. In addition to determining the finish you need, a skilled molder can help you decide the best material for the job.
The PIA classification system defines four basic grades for surface finish. There are subcategories for each grade. Group A surface finish is smooth, and grade B and C finishes are textured. The former is the most common and economical finish and is most suitable for industrial parts. It can hide deformations and tooling marks, and is the least expensive finish type.
Surface finish of injection molded parts can vary greatly, and can be crucial to the performance and appearance of the part. Some companies prefer plastic parts with a glossy finish, while others prefer a textured surface for aesthetic reasons. While the former may be better for aesthetic purposes, rougher surfaces are often preferred for functional or mechanical parts.

Material compatibility

Injection molded parttMaterial compatibility is important for the durability of your injection molded parts. You can use multiple materials in the same part by mixing resins. This is an ideal solution for parts that require adhesion, friction, or wear. Fast Radius can simplify the material selection process, optimize part design, and speed up production.
ABS is a thermoplastic polymer that can withstand a range of temperatures. Its low melting point means that it is easy to mold, and it has good chemical and moisture resistance. ABS also has good impact strength, and is highly durable. It is easy to recycle. Nylon is another versatile material for injection molding. It can be used for car tires, electrical components, and various apparel.
When choosing the material for your injection molded parts, keep in mind that the type of resin will determine their tolerance. Injection molding is compatible with a wide range of plastic resins. Some materials are more suitable than others for certain applications, and many plastics can be modified with stabilizers or additives to improve their properties. This flexibility allows the product development team to customize materials to achieve the performance characteristics they desire.
Polyamides are another great option for injection molding parts. Both natural and synthetic varieties of these plastics have excellent properties. However, they have some drawbacks. For instance, nylon injection molding is difficult and can result in inadequate filling. However, Nylon injection molding has many benefits, including high impact resistance and heat resistance.
Polybutylene terephthalate (PBT) is a high-molecular-weight polymer with excellent mechanical and chemical resistance. It is a good choice for components in the medical, automotive, and lighting industries. Its low water absorption and low flammability make it suitable for many applications.
Polyurethane (TPU) is another polymer option. It has excellent resistance to abrasion, chemicals, greases, and oils. It also has high temperature resistance, and is suitable for ozone environments. However, TPU is more expensive than TPE and requires drying before processing. Moreover, it has a short shelf life.

Tooling fabrication

Injection molded parttTooling fabrication for injection-molded parts is an important component of the manufacturing process. The right design of the mold can reduce the cost and time required for a finished product. For instance, choosing the right type of core for the mold can reduce the amount of material used in the part, which is necessary to produce a high-quality product. It is also important to choose a design that is easy to mill into a mold.
Injection molding requires a mold with precise geometries. The mold tool must be constructed accurately and carefully to achieve the desired precision. It can be the biggest investment in the manufacturing process, but it is also critical to the success of a project. Large volume and high-precision parts often require more complex tooling, as they require the highest level of precision.
Tool steels typically used for injection moulding include H-13 and 420 stainless steel. Both of these materials are strong enough to produce parts of comparable hardness to wrought parts. These materials have low elongation values, so they are ideal for constructing injection moulding tools. Some of these steels also have excellent dimensional accuracy and are ideally suited for high-precision tool fabrication.
The process of plastic injection molding requires precise measuring and tooling fabrication. The mold must have the proper lead angle and space for the material to deform. Undercuts must be no larger than 5% of the diameter. Moreover, the injection molded part should be free of stripping or undercuts. Ideally, it should have a lead angle of 30o to 45o.
Various plastics can be used in the process of injection molding. The process can be used to produce cosmetic and end-use parts. Materials used in the molding process include silicone rubber and thermoplastics. If the part requires additional reinforcement, it can be reinforced with fibers, mineral particles, or flame retardant agents.
Increasingly advanced technologies have streamlined the process of tooling fabrication for injection moulded parts. The process has improved with the use of computer aided design, additive manufacturing, and CNC lathes. Approximately 15% of the cost of a finished injection molded part is spent on tooling fabrication.
China Customized Injection Molded Parts Plastic Case Injection Molding for Power Bank     injection mould parts and functionsChina Customized Injection Molded Parts Plastic Case Injection Molding for Power Bank     injection mould parts and functions
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